Skip to product information
1 of 1

CBManuals

Suzuki VS 800 1992–2008 Service Repair Manual – PDF Download

Suzuki VS 800 1992–2008 Service Repair Manual – PDF Download

Regular price $19.99
Regular price Sale price $19.99
Sale Sold out
Taxes included. Shipping calculated at checkout.

🛠️ Suzuki VS 800 1992–2008 Service Repair Manual – PDF Download

🧰 Comprehensive factory service manual for the 1992–2008 Suzuki VS 800 Intruder motorcycle. This guide covers in-depth maintenance, diagnostics, and repair procedures for the fuel-efficient V-twin cruiser. A must-have for owners, restorers, and technicians working on the long-running VS800 model.

📲 Instant PDF Download – Searchable, printable, and compatible with all digital devices.

🔍 Model Background

The Suzuki VS 800 Intruder (1992–2008) was a mid-sized cruiser motorcycle designed for riders seeking a blend of classic chopper styling, smooth V-twin power, and easy handling. As the larger sibling in Suzuki’s popular Intruder lineup, the VS 800 delivered strong low-end torque and laid-back comfort—making it a favorite for new and experienced cruiser riders alike.

Powered by an 805cc liquid-cooled 45° V-twin engine, the VS 800 featured shaft drive, 4 valves per cylinder, and dual carburetors. This setup offered reliable power delivery, low maintenance, and a signature V-twin rumble that appealed to fans of traditional cruiser sound and feel.

The bike’s design included pullback handlebars, a teardrop tank, and forward foot controls, providing a relaxed upright riding position. With a low seat height and relatively light curb weight for its class, the VS 800 was easy to maneuver at low speeds and comfortable for long-distance rides.

Produced from 1992 through 2008, the Suzuki VS 800 Intruder remains a beloved model for those who appreciate retro cruiser aesthetics, mechanical simplicity, and smooth V-twin performance in a manageable midsize package.

📆 Model Years Covered:

  • Suzuki VS 800 – 1992
  • Suzuki VS 800 – 1993
  • Suzuki VS 800 – 1994
  • Suzuki VS 800 – 1995
  • Suzuki VS 800 – 1996
  • Suzuki VS 800 – 1997
  • Suzuki VS 800 – 1998
  • Suzuki VS 800 – 1999
  • Suzuki VS 800 – 2000
  • Suzuki VS 800 – 2001
  • Suzuki VS 800 – 2002
  • Suzuki VS 800 – 2003
  • Suzuki VS 800 – 2004
  • Suzuki VS 800 – 2005
  • Suzuki VS 800 – 2006
  • Suzuki VS 800 – 2007
  • Suzuki VS 800 – 2008

📘 Manual Details:

  • Engine: 805cc, 4-stroke, V-twin, SOHC
  • Fuel System: Dual carburetors (Mikuni BDS36)
  • Ignition: Electronic, transistorized
  • Cooling System: Air/oil-cooled with cooling fins and oil cooler
  • Transmission: 5-speed manual
  • Final Drive: Shaft
  • Brakes:
    • Front: Hydraulic disc
    • Rear: Drum
  • Suspension:
    • Front: Telescopic fork
    • Rear: Dual shock absorbers with preload adjustability
  • Electrical System: 12V with complete wiring schematics
  • Pages: 500+ (shared across VS series)
  • Language: English

📚 Manual Sections Include:

  • Intro & Specifications
  • General service info, maintenance schedule, torque specs
  • Engine Service
  • Cylinder head, piston, valve clearance, cam chain, crankcase
  • Fuel & Carburetor
  • Cleaning, float adjustment, mixture screws, sync procedure
  • Electrical System
  • Wiring diagrams, starter, ignition coil, switches, charging system
  • Transmission & Clutch
  • Gear selector, clutch assembly, adjustment, shift drum
  • Chassis & Suspension
  • Front fork rebuild, shock absorber replacement, steering stem
  • Braking System
  • Disc inspection, drum adjustment, pad replacement, bleeding
  • Final Drive
  • Shaft lubrication, gear inspection, coupling service

💾 Format & Compatibility:

  • File Format: PDF (Digital Download)
  • Searchable: ✅ Yes
  • Printable: ✅ Yes – Print the full manual or specific chapters
  • Compatible With: Windows, macOS, Android, iOS, Linux

🔍 Keywords:

Suzuki VS800 service manual PDF, VS 800 Intruder repair guide, 805cc V-twin maintenance, carburetor tuning, shaft drive, wiring diagrams

❓ Mini FAQ:

Q: Is this manual specific to the VS 800 models?
A: Yes – it covers all VS800 models from 1992 to 2008 in complete detail.

Q: Does this include carburetor settings and specs?
A: Yes – full tuning and overhaul instructions for dual Mikuni BDS36 carbs are included.

🧭 Helpful Resources for Suzuki Motorcycle Owners

🔧 Browse More Suzuki Motorcycle Manuals

Note: While our manuals are designed for DIY use, they do not replace professional mechanical training. If you're unsure about a repair or your motorcycle shows serious issues, we strongly recommend visiting a certified mechanic. These guides are best suited for owners with basic to moderate mechanical experience.

Q: Can I use this on an iPad or mobile?
A: Absolutely – this PDF is compatible with all modern devices.

🤝 Want to earn 20%?
Promote this product and earn a 20% commission on every sale you refer!

👉 Join our Affiliate Program here

Customer Reviews

Be the first to write a review
0%
(0)
0%
(0)
0%
(0)
0%
(0)
0%
(0)
View full details