Mercury 60 HP Bigfoot 2-Stroke Outboard 1986–2002 Service Repair Manual – PDF Download

🛠️ Mercury 60 HP Bigfoot 2-Stroke Outboard 1986–2002 Service Repair Manual – PDF Download

🧰 OEM Factory Service Manual – Covers all Mercury 60 HP Bigfoot 2-Stroke 3-Cylinder Models from 1986 to 2002
🌍 Global Compatibility – U.S., Canada, Europe, Australia, and international variants
📲 Instant PDF Download – Use on Windows, macOS, iOS, Android, and Linux devices
🔧 Perfect for Boat Owners, Marine Technicians, and DIY Mechanics

🔍 Model Background

The Mercury 60 HP Bigfoot 2-Stroke outboard (1986–2002) was designed to deliver increased low-end thrust and better performance on heavier boats, thanks to its oversized gearcase and larger propeller. Unlike standard 60 HP models, the Bigfoot version used a gearcase similar to Mercury’s 90–115 HP engines, providing more torque at lower speeds — ideal for pontoons, workboats, and commercial fishing rigs.

Powered by a 3-cylinder 2-stroke engine with oil injection (Precision Blend) and CD ignition, the 60 Bigfoot offered a strong blend of mechanical simplicity and easy serviceability. It was available in both electric and manual start variants and was commonly equipped with remote steering or tiller handle setups.

This model became especially popular in freshwater and saltwater applications where extra pushing power was needed without stepping up to a larger and heavier engine. While eventually phased out in favor of 4-stroke Bigfoot models, the 1986–2002 60 HP 2-stroke Bigfoot remains respected for its reliability, robust gearcase, and strong aftermarket parts availability.

📆 Model Years Covered:

• Mercury 60 HP Bigfoot 2-Stroke – 1986
• Mercury 60 HP Bigfoot 2-Stroke – 1987
• Mercury 60 HP Bigfoot 2-Stroke – 1988
• Mercury 60 HP Bigfoot 2-Stroke – 1989
• Mercury 60 HP Bigfoot 2-Stroke – 1990
• Mercury 60 HP Bigfoot 2-Stroke – 1991
• Mercury 60 HP Bigfoot 2-Stroke – 1992
• Mercury 60 HP Bigfoot 2-Stroke – 1993
• Mercury 60 HP Bigfoot 2-Stroke – 1994
• Mercury 60 HP Bigfoot 2-Stroke – 1995
• Mercury 60 HP Bigfoot 2-Stroke – 1996
• Mercury 60 HP Bigfoot 2-Stroke – 1997
• Mercury 60 HP Bigfoot 2-Stroke – 1998
• Mercury 60 HP Bigfoot 2-Stroke – 1999
• Mercury 60 HP Bigfoot 2-Stroke – 2000
• Mercury 60 HP Bigfoot 2-Stroke – 2001
• Mercury 60 HP Bigfoot 2-Stroke – 2002

📚 Manual Chapters & Systems Covered:

• General Maintenance – Tune-ups, specs, torque charts, service schedules
• Ignition & Electrical – CDI system, stator, starter, kill switch, charge coil
• Fuel System – Carburetor service, fuel pump, oil injection, emission controls
• Powerhead – Cylinder block, pistons, crankshaft, compression checks
• Midsection – Mounts, swivel bracket, trim/tilt system
• Lower Unit (Bigfoot) – Large gearcase teardown, water pump, shift shaft, propeller
• Linkage Systems – Remote and tiller steering setups, shift/throttle adjustments
• Starter Types – Coverage for both electric and manual starting options

💾 Format & Compatibility:

• File Format: PDF
• Language: English
• Searchable & Bookmarked: ✅ Yes
• Printable: ✅ Yes – Print single chapters or the entire manual
• Compatible With: Windows, macOS, Linux, Android, iOS
• Delivery: 📩 Instant Digital Download

🔍 Keywords:

Mercury 60 HP Bigfoot 2-stroke service manual PDF, 1986–2002 repair guide, large gearcase, carburetor tuning, CDI ignition, oil injection, fuel system, wiring diagram, OEM Mercury PDF

❓ Mini FAQ:

Q: What is the Bigfoot version?
A: The Bigfoot is a heavy-duty variant with a larger gearcase and prop, ideal for pontoons, heavy loads, and trolling.

Q: Is this the complete factory manual?
A: Yes – this is the full OEM service guide used by certified Mercury/Mariner technicians.

Q: Can I use this on my phone or print it?
A: Absolutely – it’s a searchable, printable PDF that works on all modern devices.

🧭 Helpful Resources for Mercury Outboard Owners

• Why Every Mercury Mariner Owner Needs a Service Manual for At-Home Repairs – Learn how a digital service manual can save you time and money on common DIY maintenance tasks.
• Outboard Engine Troubleshooter – Not sure what’s wrong with your engine? Our free troubleshooting guide covers common issues across Mercury Outboards and more.

🔧 Browse More Mercury Manuals

Note: While our manuals are designed for DIY use, they do not replace professional mechanical training. If you're unsure about a repair or your engine shows serious issues, we strongly recommend visiting a certified marine mechanic. These guides are best suited for owners with basic to moderate mechanical experience.