Kawasaki Jet Ski 1200 STX-R 2002–2003 Service Repair Manual – PDF Download

🛠️ Kawasaki Jet Ski 1200 STX-R 2002–2003 Service Repair Manual – PDF Download

🔧 Official factory service manual for the Kawasaki 1200 STX-R Jet Ski® (JT1200-A1 / JT1200-A2) covering model years 2002 and 2003. This professional-grade PDF manual includes detailed service procedures, full specs, and diagnostic steps for every system. Ideal for mechanics, technicians, and performance watercraft owners.

📲 Downloadable PDF – fully searchable and printable. Use it on any device.

🔍 Model Background

The Kawasaki Jet Ski 1200 STX-R (2002–2003) was a performance-driven, three-seater personal watercraft that combined race-inspired speed with everyday usability. It stood out in the early 2000s for offering high horsepower, responsive handling, and impressive acceleration in a versatile platform suited for both solo and multi-rider use.

At its core was a powerful 1176cc 2-stroke, triple-cylinder engine with digital fuel injection (DFI), delivering approximately 145 horsepower. This setup provided the STX-R with explosive throttle response, strong mid-range pull, and a top speed that rivaled competition-level PWCs of the era.

The STX-R featured a performance-tuned hull with deep-V design for sharp cornering, stability in rough water, and race-ready handling characteristics. Despite its aggressive nature, it retained the convenience of a three-passenger layout, making it suitable for recreation as well as high-speed fun.

Produced from 2002 to 2003, the 1200 STX-R became a favorite among enthusiasts who valued 2-stroke power, responsive handling, and Kawasaki’s race-bred engineering. Its short production run added to its appeal as a cult classic in the performance PWC segment.

📆 Model Years Covered:

• 2002
• 2003

✅ Model Identification:

• 1200 STX-R Jet Ski
• Model Codes: JT1200-A1, JT1200-A2

📘 What the Manual Includes:

• General Information & Safety
• Workshop guidelines, tools, torque specs
• Periodic Maintenance
• Service intervals, inspection charts, adjustments
• Fuel System
• Carburetor tuning, throttle position sensor (TPS), tank service
• Engine Overhaul
• Top and bottom end rebuild, piston & crankshaft procedures
• Lubrication System
• Superlube oil pump, line routing, priming process
• Cooling & Exhaust
• Cooling jacket flushing, water box, bypass valve service
• Jet Pump & Propulsion
• Impeller clearance, driveshaft removal, nozzle and stator
• Electrical System
• DC-CDI ignition, spark diagnostics, battery, relay box
• Hull, Steering, & Controls
• Steering cable, reverse bucket, intake grate inspection
• Wiring Diagrams
• Complete electrical schematics with component locations

⚙️ Key Technical Specs:

• Engine: 2-stroke, 3-cylinder, 1176cc
• Carburetor: Triple Keihin CDCV 40-35
• Horsepower: 145 HP @ 6750 RPM
• Torque: 153.5 Nm @ 6000 RPM
• Ignition: DC-CDI
• Lubrication: Superlube oil injection
• Cooling: Water-cooled
• Jet Pump: Axial-flow, single-stage
• Fuel Capacity: 53 liters (including 7L reserve)

💾 Format & Compatibility:

• File Format: PDF (Digital Download)
• Searchable & Printable: Yes
• Language: English
• Compatible With: Windows, macOS, iOS, Android
• Delivery: 📩 Instant access after checkout

🔍 Keywords:

Kawasaki 1200 STX-R service manual PDF, Jet Ski JT1200 repair, 2-stroke engine rebuild, triple carb tuning, DC-CDI ignition testing, impeller clearance, wiring diagram, oil injection system

❓ Mini FAQ:

Q: Does this manual cover both 2002 and 2003 models?
A: Yes – it covers the JT1200-A1 (2002) and JT1200-A2 (2003) Kawasaki 1200 STX-R Jet Skis.

Q: Are carburetor and impeller specs included?
A: Absolutely – the manual includes triple carb sync procedures and full jet pump service.

Q: Can I use this for a full engine rebuild?
A: Yes – step-by-step engine teardown and reassembly instructions are included with specs and torque values.