Johnson Evinrude 28 HP 2-Cylinder Outboard 1993–2001 Service Repair Manual

🛠️ Johnson Evinrude 28 HP 2-Cylinder Outboard 1993–2001 Service Repair Manual – PDF Download

🔧 Official OMC factory workshop manual for Johnson and Evinrude 28 HP 2-cylinder outboards, covering model years 1993 through 2001. This manual provides full factory procedures for engine overhaul, ignition tuning, gearcase service, cooling system diagnostics, and electrical troubleshooting. Perfect for both DIY boat owners and professional marine technicians.

📲 Delivered as a high-resolution, searchable PDF – compatible with all devices and fully printable for dockside or shop use.

🔍 Model Background

The Johnson Evinrude 28 HP 2-Cylinder Outboard (1993–2001) was a compact and efficient 2-stroke engine tailored for small fishing boats, jon boats, and lightweight utility craft. Positioned just below the 30 HP class, this motor provided a strong balance of power, fuel economy, and reliability for boaters who needed a bit more thrust than a 25 HP without stepping into higher weight or fuel consumption categories.

At its core was a 2-cylinder, carbureted 2-stroke engine that featured a simple and durable design. Known for excellent throttle response and good low-end torque, the 28 HP outboard made quick work of pushing lightweight boats onto plane, even when fully loaded. It typically used a 50:1 fuel-to-oil pre-mix ratio, simplifying maintenance and operation for DIY users and professionals alike.

Available in both short and long shaft lengths, and with options for tiller or remote steering, the 28 HP model was adaptable for a wide range of boat types. The engine offered manual (recoil) start as standard, with some electric start versions available in select years.

Engineered with durable marine-grade aluminum alloys and corrosion-resistant coatings, this outboard handled freshwater and well-maintained saltwater use effectively. Owners appreciated its low weight, ease of maintenance, and long-term mechanical dependability.

Discontinued after 2001 as emissions regulations shifted the industry toward cleaner 4-stroke and direct-injection technologies, the Johnson Evinrude 28 HP 2-cylinder remains a trusted powerplant for classic outboard enthusiasts and small-boat operators seeking simplicity and strong performance in a compact package.

📆 Model Years Covered:

• Johnson Evinrude 28 HP Outboard 1993
• Johnson Evinrude 28 HP Outboard 1994
• Johnson Evinrude 28 HP Outboard 1995
• Johnson Evinrude 28 HP Outboard 1996
• Johnson Evinrude 28 HP Outboard 1997
• Johnson Evinrude 28 HP Outboard 1998
• Johnson Evinrude 28 HP Outboard 1999
• Johnson Evinrude 28 HP Outboard 2000
• Johnson Evinrude 28 HP Outboard 2001

📘 What the Manual Covers:

• Powerhead Repair – Cylinder inspection, piston specs, crankshaft service
• Fuel System – Carburetor cleaning, fuel pump diagnostics, primer operation
• Ignition System – CDI troubleshooting, coil resistance, timing adjustment
• Cooling System – Impeller replacement, thermostat service, flow checks
• Gearcase – Water pump, seal kits, prop shaft and shift rod servicing
• Manual/Electric Start – Starter motor, recoil system, solenoid testing
• Wiring Diagrams – Complete schematics for ignition and charging systems

⚙️ Key Technical Specs:

• Engine Type: 2-Stroke, 2-Cylinder
• Displacement: 521 cc
• Fuel: Pre-mix gas/oil (50:1)
• Ignition: CDI (Capacitor Discharge Ignition)
• Gear Ratio: 13:28
• Cooling: Water-cooled with impeller pump

💾 Format & Compatibility:

• File Format: PDF (Digital Download)
• Language: English
• Searchable & Printable: Yes
• Delivery: Instant access after checkout
• Works on: Windows, macOS, iOS, Android

🔍 Keywords:

Johnson 28 HP outboard service manual PDF, Evinrude 28 HP 2-cylinder repair guide, OMC wiring diagram 1996 J28ESLED, gearcase rebuild, CDI ignition diagnostics

❓ Mini FAQ:

Q: Are all start types and shaft lengths covered?
A: Yes – the manual covers both electric/manual start and short/long shaft models.

Q: Does this include fuel system repair procedures?
A: Yes – full carburetor and fuel pump service instructions are included.

Q: Can I use this for complete engine disassembly?
A: Absolutely – includes torque specs, timing details, and rebuild procedures.

🧭 Helpful Resources for Johnson & Evinrude Outboard Owners

• Why Every Evinrude & Johnson Outboard Owner Should Own a Service Manual – Find out how a downloadable repair manual can simplify maintenance and help you troubleshoot common problems on your own.
• Outboard Engine Troubleshooter – Not sure what’s wrong with your Johnson or Evinrude engine? Our free tool lists common issues and DIY fixes across all major brands.

🔧 Browse More Johnson & Evinrude Manuals

Note: While our manuals are designed for DIY use, they do not replace professional mechanical training. If you're unsure about a repair or your engine shows serious issues, we strongly recommend visiting a certified marine mechanic. These guides are best suited for owners with basic to moderate mechanical experience.