Evinrude E-TEC 60 HP 2-Cylinder 2007–2012 Service Repair Manual

🛠️ Evinrude E-TEC 60 HP 2-Cylinder 2007–2012 Service Repair Manual – PDF Download

🔧 This is the official service manual for Evinrude E-TEC 60 HP 2-cylinder outboard motors, covering model years 2007 through 2012. It includes full engine diagnostics, electrical schematics, fuel system breakdowns, and complete mechanical rebuild procedures. A must-have resource for boat mechanics, marine techs, and DIY enthusiasts.

📲 Instant PDF download – fully searchable and printable. Works on all computers, tablets, and phones.

🔍 Model Background

The Evinrude E-TEC 60 HP 2-cylinder outboard (2007–2012) was a mid-range performer in the E-TEC lineup, blending advanced two-stroke direct-injection technology with exceptional efficiency and simplicity. Designed for small to medium-sized fishing boats, pontoons, and light utility craft, it offered a lightweight and dependable solution with minimal maintenance.

Key Features:

• Displacement: 864 cc (52.7 cu in) inline-2 E-TEC direct injection
• Horsepower: 60 HP @ 5,500–6,000 RPM
• Fuel System: E-TEC direct fuel injection
• Gear Ratio: 2.67:1
• Ignition: Fully electronic, multi-point
• Starting: Electric start with optional remote or tiller controls
• Trim/Tilt: Power trim and tilt standard
• Alternator Output: 56 Amps total / 15 Amps dedicated
• Weight: Approx. 240–265 lbs (varies by shaft length and configuration)

Highlights:

• Ultra-low emissions: Complies with EPA and CARB 3-Star standards
• No scheduled dealer maintenance for the first 3 years
• Self-winterization: Simple one-button winterizing system
• Direct-injection efficiency: Optimized fuel/oil use with cleaner combustion
• Quiet, low-vibration operation with quick throttle response

The E-TEC 60 HP set a benchmark in its class for ease of ownership, smooth performance, and environmental responsibility—making it a popular choice for recreational and professional users alike.

📆 Model Years Covered:

• Evinrude E-TEC 60 HP 2007
• Evinrude E-TEC 60 HP 2008
• Evinrude E-TEC 60 HP 2009
• Evinrude E-TEC 60 HP 2010
• Evinrude E-TEC 60 HP 2011
• Evinrude E-TEC 60 HP 2012

✅ Model Identification:

• Engine: Evinrude E-TEC 60 HP
• Configuration: Inline 2-cylinder with E-TEC Direct Injection
• Example Model: E60DSL or E60DPL (long shaft, tiller or remote)

📘 What the Manual Covers:

• Maintenance Procedures
• Service intervals, lubrication points, checklist setup
• Fuel & Oil System
• Direct injection troubleshooting, injector service, XD100 oil routing
• Ignition & Electrical
• EMM diagnostics, charging circuit, spark plug testing, stator output
• Powerhead & Engine Rebuild
• Pistons, rings, crankshaft, gaskets, torque specs, wear limits
• Cooling System
• Thermostat testing, water pump, cooling jacket inspection
• Gearcase & Propulsion
• Water pump replacement, driveshaft inspection, seals & shimming
• Trim & Tilt System
• Hydraulic pump testing, tilt angle sensor, electric trim diagnostics
• Wiring Diagrams
• Detailed schematics for ignition, EMM, trim, and charging systems

⚙️ Technical Specs:

• Horsepower: 60 HP
• Engine Type: 2-stroke, 2-cylinder with E-TEC DFI
• Displacement: 864 cc (52.7 cu. in.)
• Fuel System: E-TEC Direct Injection
• Ignition: EMM-controlled CDI
• Charging Output: 25 amps
• Oil Type: XD100 / XD50 (Evinrude approved)

💾 Format & Compatibility:

• File Format: PDF (Digital Download)
• Searchable & Printable: Yes
• Language: English
• Delivery: Instant download after checkout
• Compatible With: Windows, macOS, iOS, Android

🔍 Keywords:

Evinrude E-TEC 60 HP service manual PDF, 2-cylinder outboard repair guide, XD100 fuel system, direct injection troubleshooting, powerhead rebuild, wiring diagrams, tilt trim diagnostics

❓ Mini FAQ:

Q: Does this manual include fuel injection and diagnostics?
A: Yes – full coverage of E-TEC DFI system, sensors, injectors, and fault codes is included.

Q: Is it suitable for both tiller and remote models?
A: Absolutely – the manual includes all variants including rope/electric start and long/short shaft.

Q: Can I rebuild the powerhead with this?
A: Yes – includes full specs, tolerances, and procedures for complete engine overhauls.

🧭 Helpful Resources for Johnson & Evinrude Outboard Owners

• Why Every Evinrude & Johnson Outboard Owner Should Own a Service Manual – Find out how a downloadable repair manual can simplify maintenance and help you troubleshoot common problems on your own.
• Outboard Engine Troubleshooter – Not sure what’s wrong with your Johnson or Evinrude engine? Our free tool lists common issues and DIY fixes across all major brands.

🔧 Browse More Johnson & Evinrude Manuals

Note: While our manuals are designed for DIY use, they do not replace professional mechanical training. If you're unsure about a repair or your engine shows serious issues, we strongly recommend visiting a certified marine mechanic. These guides are best suited for owners with basic to moderate mechanical experience.