Evinrude 55 HP MFE Outboard 2004–2010 Service Repair Manual

🛠️ Evinrude 55 HP MFE Outboard 2004–2010 Service Repair Manual – PDF Download

🧰 Official workshop manual for the military-grade Evinrude 55 HP MFE (Multi-Fuel Engine) outboard, covering production years 2004 through 2010. Designed for extreme conditions, this 2-cylinder direct-injection engine supports multiple fuel types including gasoline, kerosene, and jet fuel. Ideal for marine technicians, military units, and DIY operators needing precise diagnostics and repair instructions.

📲 Instant PDF Download – Fully searchable and printable. Works on all smartphones, tablets, and computers.

🔍 Model Background

The Evinrude 55 HP MFE (Multi-Fuel Engine) outboard, produced from 2004 to 2010, was a unique low-horsepower military-grade outboard designed for extreme environments and specialized applications. Built on Evinrude’s robust E-TEC direct-injection platform, the 55 MFE was capable of running on a variety of fuels, including gasoline, kerosene, jet fuel (JP-5, JP-8), and diesel blends, making it ideal for tactical and amphibious operations.

Key Features:

• Displacement: 864 cc (52.7 cu in), 2-cylinder E-TEC direct injection
• Horsepower: 55 HP @ 5,500–6,000 RPM
• Fuel Compatibility: Multi-fuel (Gasoline, JP-5, JP-8, kerosene, etc.)
• Starting: Electric and manual recoil backup
• Cooling: Thermostatically controlled water cooling
• Ignition: Fully electronic direct-injection ignition
• Gear Ratio: 2.67:1
• Trim/Tilt: Manual and optional power versions
• Weight: Approx. 265–280 lbs (configuration dependent)

Highlights:

• Military Use: Specifically developed for U.S. Navy SEALs and special forces
• Low Acoustic Signature: Designed for stealth with low vibration and sound
• Corrosion Resistance: Heavy-duty coatings for saltwater/marine environments
• Self-Winterization: Integrated one-button fogging system
• High Reliability: Minimal moving parts, no carburetor, low maintenance

The 55 HP MFE stands out as one of the most rugged and adaptable outboards ever made, supporting mission-critical operations where fuel logistics, stealth, and reliability are paramount.

📆 Model Years Covered:

• Evinrude 55 HP MFE – 2004
• Evinrude 55 HP MFE – 2005
• Evinrude 55 HP MFE – 2006
• Evinrude 55 HP MFE – 2007
• Evinrude 55 HP MFE – 2008
• Evinrude 55 HP MFE – 2009
• Evinrude 55 HP MFE – 2010

🔧 Engine & Technical Specs:

• Engine Type: 2-cylinder, 2-stroke DFI (Direct Fuel Injection)
• Fuel Compatibility: Gasoline, kerosene, JP-5, JP-8
• Ignition: EMM-controlled digital ignition
• Starting: Electric start with onboard battery system
• Cooling System: Water-cooled with thermostat control
• Exhaust: Through-propeller jet drive outlet
• Drive Type: Integrated jet pump propulsion
• Oil Injection: Direct oiling with external reservoir
• Manual Length: 246 pages
• Language: English

📚 Manual Sections Include:

• General Information
• Model overview, safety standards, specifications
• Maintenance Procedures
• Service intervals, oiling, spark plug checks, cooling inspections
• Engine Systems
• Crankshaft, piston removal, EMM diagnostics, compression tests
• Fuel & Ignition Systems
• Multi-fuel injection control, injector cleaning, ignition timing
• Cooling System
• Water passages, thermostat, impeller replacement
• Jet Pump Drive
• Impeller inspection, wear ring, jet pump removal & overhaul
• Electrical System
• Wiring schematics, fuse blocks, relays, starter system
• Troubleshooting & Codes
• EMM fault code diagnostics, sensor outputs, error clearing
• Wiring Diagrams
• Detailed electrical schematics for repair and diagnostics

💾 Format & Compatibility:

• File Type: PDF (Digital Download)
• Searchable: ✅ Yes
• Printable: ✅ Yes
• Compatible With: Windows, macOS, iOS, Android, Linux

🔍 Keywords:

Evinrude 55 HP MFE service manual PDF, military outboard manual, 2004 2005 2006 2007 2008 2009 2010, jet drive outboard repair, multi-fuel outboard guide, JP8 outboard engine

❓ Mini FAQ:

Q: Does this manual cover jet drive components?
A: Yes – full jet pump assembly and service procedures are included.

Q: Is this the official MFE military engine manual?
A: Yes – this is the official Evinrude workshop manual for the 55 HP MFE model, used by military forces globally.

Q: Can this engine run on jet fuel?
A: Absolutely – it’s designed to operate on gasoline, kerosene, JP-5, and JP-8 fuels.

🧭 Helpful Resources for Johnson & Evinrude Outboard Owners

• Why Every Evinrude & Johnson Outboard Owner Should Own a Service Manual – Find out how a downloadable repair manual can simplify maintenance and help you troubleshoot common problems on your own.
• Outboard Engine Troubleshooter – Not sure what’s wrong with your Johnson or Evinrude engine? Our free tool lists common issues and DIY fixes across all major brands.

🔧 Browse More Johnson & Evinrude Manuals

Note: While our manuals are designed for DIY use, they do not replace professional mechanical training. If you're unsure about a repair or your engine shows serious issues, we strongly recommend visiting a certified marine mechanic. These guides are best suited for owners with basic to moderate mechanical experience.