Suzuki DR-Z 400 S 2000–2010 Service Repair Manual – PDF Download

🛠️ Suzuki DR-Z 400 S 2000–2010 Service Repair Manual – PDF Download

📘 Complete Factory Workshop Manual
⚙️ Ideal for Maintenance, Repairs, and Performance Tuning
📥 Instant PDF Download – Fully Compatible on All Devices

🔍 Model Background

The Suzuki DR-Z 400 S (2000–2010) is a dual-sport legend, known for blending off-road capability with on-road legality. Designed for riders who demand versatility, the DR-Z 400 S became a go-to choice for adventure enthusiasts, commuters, and trail riders seeking lightweight power and reliability in a street-legal package.

At its core is a 398cc liquid-cooled DOHC 4-stroke single-cylinder engine offering strong torque, a broad powerband, and exceptional durability. Paired with a 5-speed manual transmission and electric start, the DR-Z 400 S delivers confident performance on everything from pavement to rocky trails.

Built with a chromoly steel frame, fully adjustable suspension, and front/rear disc brakes, the bike is lightweight yet rugged—engineered to handle aggressive off-road use while maintaining road compliance. The 400 S shares its mechanical DNA with the DR-Z 400E (enduro) and DR-Z 400SM (supermoto), but includes necessary street-legal features like lights, mirrors, and emissions equipment.

Its long production span and minimal updates across the years helped cement its reputation as a low-maintenance, high-capability dual-sport. Whether you're exploring backroads or commuting to work, the DR-Z 400 S remains one of the most dependable and mod-friendly dual-sport motorcycles in its class.

✅ Years Covered:

• Suzuki DR-Z 400 S – 2000
• Suzuki DR-Z 400 S – 2001
• Suzuki DR-Z 400 S – 2002
• Suzuki DR-Z 400 S – 2003
• Suzuki DR-Z 400 S – 2004
• Suzuki DR-Z 400 S – 2005
• Suzuki DR-Z 400 S – 2006
• Suzuki DR-Z 400 S – 2007
• Suzuki DR-Z 400 S – 2008
• Suzuki DR-Z 400 S – 2009
• Suzuki DR-Z 400 S – 2010

➕ Includes Supplements for:

• DR-Z400SK1 to SK9 (2001–2009)
• DR-Z400SMK5 to SMK9 (2005–2009)
• DR-Z400USMK6 (2006)

📂 Manual Contents:

• General Information – VIN location, specifications, precautions
• Periodic Maintenance – Inspection schedules, service points
• Engine – Disassembly, inspection, top and bottom end rebuild
• Fuel & Lubrication System – Carburetor servicing, oil pump, fuel routing
• Cooling System – Radiator, hoses, thermostat
• Chassis – Frame inspection, swingarm, steering components
• Electrical System – Ignition, charging, lighting, troubleshooting
• Emission Control – Air injection system and emissions diagrams
• Wiring Diagrams – Complete electrical schematics by year/model

💾 Format & Features:

• File Type: PDF (compressed in .RAR format)
• Language: English
• Device Compatibility: Windows, macOS, Linux, iOS, Android
• Delivery: 📩 Instant Download – No Waiting, No Shipping
• Printable: Yes – Print Specific Pages or Entire Manual
• Navigation: Fully Searchable & Bookmarked PDF

🔍 Keywords:

Suzuki DR-Z 400 S service manual PDF, DRZ400S repair guide 2000–2010, DR-Z400SM maintenance instructions, dual sport motorcycle workshop manual, DR-Z400SK5 SK6 SK7 SMK9 factory manual

❓ Mini FAQ:

Q: Is this the official DR-Z 400 S factory manual?
A: Yes — this is the OEM manual used by Suzuki-certified technicians worldwide.

Q: Are supermoto versions (DR-Z400SM) covered?
A: Yes — the manual includes supplements for SM models from 2005–2009.

Q: Does this include full wiring diagrams?
A: Absolutely — the manual provides complete schematics by year and model.

Q: Can I use it on my phone or tablet?
A: Yes — compatible with iOS, Android, Windows, macOS, and Linux devices.

🧭 Helpful Resources for Suzuki Motorcycle Owners

• Why Every Motorcycle Owner Should Own a Service Manual – Find out how a downloadable repair manual can simplify maintenance and help you troubleshoot common problems on your own.
• Motorcycle Troubleshooter – Not sure what’s wrong with your Suzuki motorcycle? Our free tool lists common issues and DIY fixes across all major motorcycle brands.

🔧 Browse More Suzuki Motorcycle Manuals

Note: While our manuals are designed for DIY use, they do not replace professional mechanical training. If you're unsure about a repair or your motorcycle shows serious issues, we strongly recommend visiting a certified mechanic. These guides are best suited for owners with basic to moderate mechanical experience.