Evinrude Johnson 35 HP Outboard 1973–1978 Service Repair Manual – PDF Download

🛠️ Evinrude Johnson 35 HP Outboard 1973–1978 Service Repair Manual – PDF Download

🧰 This official factory manual includes detailed repair and maintenance instructions for Evinrude and Johnson 35 HP 2-stroke outboards manufactured between 1973 and 1978. Covers ignition system diagnostics, carburetor tuning, cooling system servicing, and starter system repair.

📲 Instant PDF download – fully searchable and printable for easy reference.

🔍 Model Background

The Evinrude Johnson 35 HP Outboard (1973–1978) was a durable, compact 2-stroke engine designed for recreational boaters seeking a balance between performance and portability. As part of the OMC (Outboard Marine Corporation) lineup, it was widely used on light aluminum boats, utility skiffs, and small runabouts.

This outboard was powered by a 521cc twin-cylinder loop-charged 2-stroke engine, known for its strong low-end torque and simplicity. It employed a carbureted fuel system and magneto or CDI ignition depending on year and variant, which provided reliable starts and smooth acceleration.

Early models were typically offered with tiller steering and manual start, while later versions incorporated optional electric start and remote steering kits, making them suitable for more customized setups. Weighing around 120–135 lbs, it was light enough to be portable yet powerful enough to plane small boats with 2–3 passengers.

This engine earned a reputation for rugged reliability, easy serviceability, and good fuel efficiency within its class. With a simple mechanical design and wide availability of parts, it remains a popular engine among vintage boaters and collectors to this day.

The 35 HP from this era is considered a classic example of 1970s OMC engineering — robust, straightforward, and dependable in a variety of freshwater and light saltwater environments.

📄 Manual Details for Evinrude Johnson 35 HP (1973–1978):

• Engine Type: 2-stroke, twin-cylinder
• Fuel System: Carbureted, external tank compatible
• Cooling System: Water-cooled with impeller pump
• Ignition System: Magneto ignition system
• Starting System: Manual recoil start
• Trim & Tilt: Manual tilt system
• Years Covered: 1973–1978
• File Format: PDF (searchable and printable)
• Page Count: 200+ pages

📆 Model Years Covered:

• Evinrude Johnson 35 HP Outboard 1973
• Evinrude Johnson 35 HP Outboard 1974
• Evinrude Johnson 35 HP Outboard 1975
• Evinrude Johnson 35 HP Outboard 1976
• Evinrude Johnson 35 HP Outboard 1977
• Evinrude Johnson 35 HP Outboard 1978

📖 Manual Sections Include:

• Routine Maintenance
• Fuel/oil mixture, spark plug gap, idle speed adjustment
• Fuel & Carburetor System
• Jet sizing, float level, choke adjustment
• Ignition System
• Magneto coil testing, points gap, condenser inspection
• Cooling System
• Water pump and impeller service, thermostat checks
• Powerhead Service
• Piston and ring replacement, gasket servicing
• Starter System
• Recoil starter rope and spring repair
• Electrical Diagrams
• Ignition and kill switch wiring layouts

💾 Format & Compatibility:

• File Type: PDF (Digital Download)
• Searchable & Printable: ✅ Yes
• Compatible with: Windows, macOS, iOS, Android, Linux

🔍 Keywords:

Evinrude 35 HP outboard repair manual, Johnson 35 HP PDF, ignition system service, carburetor tuning, cooling maintenance, starter rope repair

❓ Mini FAQ:

Q: Is this manual for both Johnson and Evinrude 35 HP engines?
A: Yes – it covers both brands from 1973 to 1978.

Q: Does it include wiring diagrams?
A: Yes – full ignition and kill switch schematics are included.

Q: Can I print by chapter?
A: Absolutely – the PDF is fully printable by sections or complete manual.

🧭 Helpful Resources for Johnson & Evinrude Outboard Owners

• Why Every Evinrude & Johnson Outboard Owner Should Own a Service Manual – Find out how a downloadable repair manual can simplify maintenance and help you troubleshoot common problems on your own.
• Outboard Engine Troubleshooter – Not sure what’s wrong with your Johnson or Evinrude engine? Our free tool lists common issues and DIY fixes across all major brands.

🔧 Browse More Johnson & Evinrude Manuals

Note: While our manuals are designed for DIY use, they do not replace professional mechanical training. If you're unsure about a repair or your engine shows serious issues, we strongly recommend visiting a certified marine mechanic. These guides are best suited for owners with basic to moderate mechanical experience.